MFG
85 features
Manufacturing Execution
Shop floor control. Orchestrated production.
Synchronize work orders, scheduling, and execution for predictable throughput.
85
Capabilities
Finite
Scheduling
Real-time
Execution
Why NexliOne
Engineered by ERP teams with 20+ years of enterprise delivery
Engineered by ERP teams with 20+ years of large-scale delivery across front-end, back-end, and business operations. NexliOne eliminates implementation and maintenance lock-in at scale.
Zero Implementation Cost
Free onboarding and configuration. No long consulting projects or surprise fees.
Minimal Maintenance
No extra hires required. Updates, security, and reliability are handled with you in mind.
All Advanced Features Included
Automation, analytics, and integrations are standard, not add-ons.
Start with One Module or All
Adopt exactly what you need now and scale to the full suite when you are ready.
85 Features Implemented
Search Manufacturing Execution Features
Every feature below is fully implemented and production-ready. If a capability lives in another module, it is surfaced below with a direct link.
⌘K
Showing 85 features
Complete Work Order Lifecycle Management
Manage production orders from creation through completion with multi-status workflows (planned → released → in_progress → completed → closed), priority management, and automatic timeline tracking of all events.
Work Order Release to Shop Floor
Seamlessly transition planned orders to production with automatic inventory reservation, component availability validation, and alternative material suggestions when shortages occur.
Real-Time Shop Floor Terminal
Empower operators with an intuitive, mobile-optimized interface for work order dispatch, operation execution, and production reporting directly on the manufacturing floor.
Operation Transaction Management
Complete control over production operations with start, pause, resume, complete, and scrap transactions—including out-of-sequence handling with approval workflows.
Work Center Status Dashboard
Real-time visibility into work center status (running, idle, down) with active work order counts, daily completion metrics, and average efficiency monitoring.
Material Requirements Planning
Automatically calculate and track material requirements for each work order with shortage detection, ready/partial/short status indicators, and component reservation upon release.
Finite Capacity Scheduling Engine
Sophisticated scheduling algorithms that respect work center capacity constraints, delivering realistic production plans that account for actual resource availability.
Interactive Gantt Chart Visualization
Visualize your production schedule with drag-and-drop rescheduling, resource-based swimlanes, capacity overlays, and critical path highlighting for intuitive schedule management.
Multiple Optimization Strategies
Choose from forward scheduling, backward scheduling, or finite capacity optimization with goals to minimize makespan, maximize throughput, or balance workload across resources.
Bottleneck Detection & Analysis
Automatically identify production bottlenecks and capacity constraints with intelligent recommendations for alternative work centers and schedule adjustments.
Real-Time Capacity Visualization
Monitor work center utilization in real-time with visual capacity snapshots, trend analysis, and proactive overload warnings to prevent scheduling conflicts.
Schedule Scenario Planning
Create and compare multiple schedule scenarios side-by-side with KPI comparison and impact analysis before committing changes to your production plan.
Work Center Calendar Management
Configure working days, shifts, holidays, and availability windows for accurate capacity planning with support for multiple shift definitions per work center.
First Pass Yield Tracking
Monitor production quality with real-time FPY calculations, trend analysis, and automatic alerts when quality metrics fall below configurable thresholds.
Quality Inspection Management
Create and manage quality inspections with multiple characteristics, disposition workflows (pass, fail, rework), and complete defect tracking by inspection point.
Scrap Tracking & Analysis
Capture scrap quantities with detailed reason codes, severity levels (normal, warning, critical), and automatic cost impact calculations for quality improvement initiatives.
Labor Hour Capture
Track direct labor hours by operation and operator with automatic cost allocation to work orders for accurate production costing and workforce analysis.
Complete Production Traceability
Capture every production event with lot and serial number linkage, operator tracking, work center reference, and process parameter recording.
OEE (Overall Equipment Effectiveness)
Track the three pillars of equipment performance—Availability, Performance, and Quality—with combined OEE calculation and trend analysis over time.
Real-Time Process Monitoring
Capture measurement data and instantly evaluate against control limits with automatic out-of-control detection and alert generation.
Multi-Level BOM Structure
Define complex product structures with unlimited component hierarchy levels, enabling accurate material planning and cost calculations for assembled products.
BOM Revision Control
Manage engineering changes with full revision history, effective date ranges, and approval workflows (pending, approved, rejected) for controlled product evolution.
Intelligent BOM Validation
Automatic validation checks for missing components, inactive items, overlapping effective dates, circular references, and invalid date ranges—ensuring BOM integrity.
BOM Cost Rollup
Calculate product costs automatically with support for standard, average, and last cost methods, including scrap factor impacts and variance from baseline analysis.
Where-Used Analysis
Instantly identify all parent BOMs that use a specific component for impact analysis during engineering changes, substitutions, or supplier issues.
BOM Comparison Tool
Compare revisions side-by-side to see added, removed, and changed components—essential for engineering change impact analysis and cost variance investigation.
BOM Import/Export
Streamline BOM maintenance with CSV import/export capabilities and bulk validation across all BOMs for efficient product data management.
Operation Sequence Definition
Define manufacturing operations with sequence ordering, work center assignments, and detailed time standards for accurate scheduling and costing.
Time Standard Management
Configure setup times and run times per unit for each operation, enabling precise capacity planning and standard cost calculations.
Labor & Overhead Rates
Assign labor rates and overhead rates per operation for complete cost transparency and accurate work order costing with automatic rollup calculations.
Routing Revision Control
Manage process changes with version history, effective dates, and approval workflows to maintain manufacturing process integrity over time.
Standard Operations Library
Build a reusable library of standard manufacturing steps with baseline times, default work centers, and linked standard operating procedures.
CSV Import for Bulk Creation
Accelerate routing setup with bulk import capabilities for efficient migration and maintenance of manufacturing process definitions.
Work Center Configuration
Define work centers with capacity per hour, efficiency ratings, cost per hour, and status tracking (active, inactive, maintenance).
Shift & Calendar Management
Configure multiple shifts per work center with working days, hours, and holiday calendars for accurate capacity planning.
Utilization Tracking
Monitor work center utilization in real-time with scheduled operation views, remaining capacity calculations, and overload detection.
Alternative Work Center Routing
Identify capable alternative work centers for operations to enable flexible scheduling and bottleneck mitigation.
Root Cause Analysis Tools
Identify scrap drivers with correlation analysis across materials, operators, equipment, and processes—complete with evidence collection, Pareto analysis, and drill-down capabilities.
CAPA (Corrective & Preventive Actions)
Link quality issues to formal CAPA workflows with action item assignment, priority management, due date tracking, effectiveness measurement, and automatic reminders.
Quality Alert System
Configure intelligent alert thresholds that automatically generate notifications when quality metrics exceed limits, enabling rapid response to emerging issues.
Supplier Quality Tracking
Monitor supplier quality performance with incoming inspection data, certificate tracking, expiry management, and supplier quality scorecards.
Multiple Control Chart Types
Monitor process stability with X-bar/R charts, I-MR charts, and p-charts—selecting the right statistical tool for your measurement types.
Process Capability Analysis
Calculate comprehensive capability indices including Cp, Cpk, Pp, Ppk, PPM defect estimates, and yield predictions to quantify process performance.
Specification Limit Tracking
Define LSL, Target, and USL for each characteristic with automatic comparison against both specification and control limits.
Control Limit Calculation
Automatically calculate and update control limits based on collected data with historical trending and distribution analysis through histograms.
Out-of-Control Detection Rules
Implement standard control rules including single points outside 3-sigma, multiple points outside 2-sigma, trends, and pattern detection.
Backward Genealogy Analysis
Trace components through multi-level BOM traversal with supplier information, quality data, and lot tracking for complete component history.
Forward Traceability
Track finished goods from production through to customer orders for recall impact analysis, quality issue propagation, and affected lot identification.
Real-Time Event Logging
Capture status changes, operations, material movements, labor, quality events, and notes in chronological order with rich payload data storage.
Quality Integration
Link inspection results, failed inspections, customer complaints, and warranty claims to production records for complete quality genealogy.
Predictive Maintenance Monitoring
Enable condition-based monitoring for vibration, temperature, pressure, and other parameters with runtime tracking, cycle counting, and predictive risk scoring.
Downtime Analysis & Tracking
Capture downtime events with duration, reason codes, and equipment-level aggregation for MTTR and MTBF calculations with Pareto analysis of downtime causes.
Equipment Performance Tracking
Compare planned versus actual cycle times, calculate performance percentages, and identify underperforming equipment for targeted improvement initiatives.
Maintenance Schedule Prediction
Leverage equipment condition data and historical patterns to predict next maintenance due dates and optimize preventive maintenance schedules.
Subcontract Order Management
Create and manage subcontracting agreements with vendor qualification tracking, cost analysis, and delivery schedule management.
Shipment Tracking
Track material shipments to vendors with status updates (submitted, approved, sent, delivered) and complete visibility into the subcontracting workflow.
Receipt & Inspection Workflow
Manage incoming inspection of subcontracted goods with quality verification, approval/rejection workflows, and integration with quality management.
Vendor Performance Metrics
Monitor subcontractor quality and delivery performance with metrics tracking and vendor scorecards for informed sourcing decisions.
Bulk Work Order Operations
Release multiple work orders simultaneously with batch processing capabilities, streamlining shop floor coordination and reducing administrative overhead.
Material Requirements Export
Generate comprehensive Excel exports of component needs for procurement planning, supplier communication, and material planning activities.
Energy Consumption Monitoring
Track total energy consumption (kWh) and energy intensity per unit with identification of energy hotspots by work center and product-level breakdowns.
Carbon Footprint Analysis
Monitor carbon intensity (kgCO₂/unit) with carbon source breakdown, renewable energy percentage tracking, and compliance reporting capabilities.
Waste Stream Management
Track waste quantities by stream with recycled versus landfill categorization, diversion rate calculations, and AI-powered reduction recommendations.
Water Usage Monitoring
Monitor water consumption with flow rate tracking, daily usage analysis, per-unit calculations, and leak detection capabilities.
Renewable Energy Scheduling
Optimize production schedules to align with renewable energy availability windows, maximizing green energy utilization and reducing carbon intensity.
Environmental Sensor Integration
Connect energy meters, waste bin sensors, water meters, air quality monitors, and vibration sensors for comprehensive environmental data capture.
Smart Factory Readiness Score
Monitor your overall smart factory readiness with a comprehensive 0-100% score reflecting digital maturity across manufacturing operations.
Real-Time Flow Orchestration
Track production pulse with backlog counts, in-progress orders, completed units, throughput per hour, and 7-day trend analysis.
Critical Alert Management
Receive auto-generated signals with severity levels for immediate visibility into issues requiring attention across quality, maintenance, and production.
Unified Manufacturing View
Single-pane-of-glass visibility combining quality metrics, reliability indicators, sustainability data, workforce health, and AI recommendations.
Comprehensive KPI Dashboard
Track throughput, first pass yield, scrap rate, cycle time, lead time, schedule adherence, on-time delivery, and OEE with period comparisons.
Throughput Analysis
Analyze production throughput by time period, item, and work center with per-unit rates, scrap tracking, and cycle time averaging.
Capacity Utilization Reports
Compare planned versus actual hours by work center with utilization percentages, status indicators, and optimization recommendations.
Cost Variance Analysis
Analyze standard versus actual costs with material, labor, and overhead variance breakdowns, high-variance identification, and improvement opportunities.
Multi-Format Export
Export reports to PDF (formatted), Excel (detailed data), or BI-ready formats with custom date ranges and flexible grouping options.
Natural Language Query Interface
Ask questions about production status, analytics, and diagnostics in plain language and receive instant answers with visualizations.
AI-Generated Insights
Receive automatic chart generation (bar, line, pie) with data export capabilities and suggested query templates for deeper analysis.
Predictive Recommendations
Get AI-powered "Next Best Actions" based on current production status, quality trends, and equipment health for proactive decision-making.
Query History & Favorites
Save frequently used queries and access history for efficient repeated analysis and consistent reporting.
Real-Time WebSocket Updates
Live dashboard updates and shop floor synchronization through WebSocket integration for immediate visibility into production changes.
Multi-Tenant Architecture
Enterprise-ready data isolation with all features automatically scoped by tenant for secure multi-organization deployments.
ERP System Integration
Seamless connectivity with inventory management, equipment assets, financial systems, and TPM/maintenance modules for unified operations.
Event-Driven Architecture
Kafka event publishing enables workflow integration, external system notifications, and event-driven business process automation.
Optimized Query Performance
Tuned access patterns for high-volume production data with smart connection pooling and intelligent cache strategies for real-time responsiveness.
Index Management
Automatic monitoring and optimization of database indexes to maintain peak performance as production data volumes grow.
Also available in other modules
Execute production with confidence.
Connect planning to the shop floor with execution-grade visibility.